Published at Tuesday, 28 August 2018. Ottoman Chair. By Inez Sheppard.
Today I'm going to go over how to make a sectional patio chair for this project. I use dimension pine boards, which were 1 by 4 and 1 by 5. To start out, I cut all pieces to length from the pine boards on the radial arm saw to make repeated cuts. I use a stop block. I then ripped the 1 by fours to 3 inches wide on the table saw the off cuts will be useful later.
They can be covered up easily with quarter inch plywood or the off cuts from ripping earlier. After cutting my off cuts to size, I secured them with brad nails. The last step before finishing is to plug the screws. I do this quickly with glue and a dowel.
So I set them aside for now. In total I have 2 rear legs, 2 front legs, 6 long, slats and nine short slats. The slots around the chair base will be mitered at 45 degrees on their ends. With my miter gauge and a fence mounted stop block. I made a cut that had a fair amount of tear out to reduce, tear out and mounted a miter gauge fence to support the work piece as it is cut.
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