Published at Wednesday, September 19th 2018. by Dorthy Boone in Ottoman Table.
They were always looking at understanding how things work, how they would go together, how the simple honest use of materials would fit together to meet a particularly need. They toiled relentlessly on their designs, not satisfied until they got every detail, just right, the choices of materials, be it the the fillings inside the the pads, the quality of the leather. The fact that it's upholstered leather, so that the leather is creased and already prepared to give and conform to the body, all our aspects that were designed aspects of the chair not just kind of accidental results.
The manufacturing process hasn't changed much in 50 years. Lounge and ottoman is still made mostly by hand in its quality. It is so correct. It is so truthful that it cannot be improved upon. It all starts here with the highest quality leather, high they're laid out and examined for any slight imperfections.
We're marking it for any flaws scars bug bites any kind of defects that that we don't want in the finished chair flaws are marked with red tape, which are then picked up by a computer scanner. It then calculates the best way to cut the hide from that scan. The patterns can be automatically nested or placed basically avoiding all the defects. The same machine also cuts the leather, creating all the pattern pieces for the cushions. There's no automation here.
This is all about.
True, hands-on craftsmanship, the two ladies that we have switcher been sewing it for a while. That's all they do and very good at it, so that every time they saw the chair, it comes out right. So they're going to start out by sewing the arm, sowing the seeds sowing the back or someone as if within a lot of fiber board under the bottom. So that's really the first step in producing the chair.Then the cushion cases go to the upholsterers who stuff each case with a high density. Urethane foam buttons are hand sewn in place using a sturdy twine. Each cushion is upholstered with a button which, which per-creases the material and and softens it.
So when you put your legs on the Ottoman, it's already compliant buttons provide tufting to the upholstered, cushions cinching, the foam and leather to give the finished pieces their shape strength and that cushions appeal sheets of plywood or veneers are fed into this conveyor where they receive A coat of glue on both sides, then the veneers are sandwiched alternating dry sheets with glued ones. The wood grains are crossed for added strength.
The wood grain that you choose really gives a lot of its its character.
When the chair started out, Rosewood was kind of the the high-end the look to get and since then, we've replaced that with a Santos, which is a little bit more environmentally friendly from here, the layered veneers go into a press which acts like a big waffle. Iron. Applying a precise amount of heat and pressure to bend the wood, the process hasn't changed that much really. It's still laminated pieces of wood bound together by a glue molded under pressure and heat against a master form.
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